Saturday, August 18, 2018

Voxel: Beetleweight Combat Robot - Build Log

Version 1.0


      I first got the idea for Voxel after I saw Robert Cowan's video series on his antweight drum spinner, Sgt. Cuddles. I liked the amount of detail Robert gave, so I felt comfortable using some of the main design aspects in my first beetle. After playing around for a few weeks, this is what I first came up with:

The first complete version of Voxel.

The first complete version of Voxel.

The first complete version of Voxel.

The first complete version of Voxel.

      The chassis was very similar to Sgt. Cuddle's, being machined from a single solid block of UHMW. Drive motors were 22:1 Silver Sparks with TinyESCs, each driving a 1 5/8" BaneBots wheel. The weapon motor was the FingerTech inrunner with a 25A Turnigy Plush. The whole electronics system would run off of a 3S 850mAh LiPo. I had previously used a HK-T6a Tx/Rx, so I decided to run with something I knew would work.

      After putting everything together, I was still ~8 oz underweight, so I opted to beef up the weapon and make it as heavy-hitting as possible. The weapon would be a solid 6061 drum with hardened S7 teeth. The final weight came out to ~1.25 lbs, way above the standard for beetleweight weapons. I still had weight left over, so I went pretty overkill with the axle, a 3/8" OD rod of tempered 4140, which ended up weighing nearly a quarter of a pound.

      The biggest mistake I had with this whole project was having the drum machined first. I had a local machine shop mill the aluminum, and I attached the teeth back in my garage. Doing the weapon first cased some major issues down the road when I opted to switch to heavier drive motors. I didn't have the option of making another drum, so I had to reduce weight from other parts of the robot that I didn't want to remove weight from.

The finished drum for Voxel, weighing in at 20.1 oz.